Q d Qd Parametric design of class 4 steel cross sections A comparison between the reduced stress method and the effective width method Master’s thesis in Master Program Structural engineering and building technology MALIN STENING MAURICE KRONBERG Department of Architecture and Civil Engineering CHALMERS UNIVERSITY OF TECHNOLOGY Master’s thesis ACEX30-18-84 Gothenburg, Sweden 2020 Master’s thesis ACEX30-20-xx Parametric design of class 4 steel cross sections A comparison between the reduced stress method and the effective width method MALIN STENING MAURICE KRONBERG Department of Architecture and Civil Engineering Division of Structural Engineering Lightweight Structures Group Chalmers University of Technology Gothenburg, Sweden 2020 MALIN STENING MAURICE KRONBERG © MALIN STENING, 2020. © MAURICE KRONBERG, 2020 Supervisors: Gustav Good, Victor Andersson, Ramboll Examiner: Professor Mohammad al-Emrani, Department of Architecture and Civil Engineering Department of Architecture and Civil Engineering Division of Structural Engineering Lightweight Structures Group Chalmers University of Technology SE-412 96 Gothenburg Telephone +46 31 772 1000 Cover: An illustration of a steel bridge. Department of Architecture and Civil Engineering Gothenburg, Sweden 2020 iv Abstract Eurocode provides two different methods to design steel structures in cross section class four which is the effective width method and the reduced stress method. The first mentioned method is the most common method in Sweden and consists of a rather time consuming calculation procedure. The second method results in a rather conservative design. The aim with this thesis is to achieve a better understanding of when and how to use either of the methods, and to achieve an effective design process with the help of a developed design tool. The thesis is conducted by a literature study about the two methods and the existing studies of improved versions of the methods. The literature study is followed by a parametric study where the methods are compared. The reduced stress method is both calculated analytically and combined with the FE-programme Sofistik with its geometry generated with Grasshopper, whereas the effective width method consists of hand calculations. Keywords: structural engineering, bridge engineering, steel cross section class 4, parametric design, reduced stress method, effective width method. v Sammanfattning Eurocode föreslår två olika beräkningsmetoder för att räkna på tvärsnitts klass fyra stålkonstruktioner. Den första metoden är flitigt använd i Sverige och kallas för den effektiva bredd metoden. Ett Problem med metoden är att den i vissa fall kan bli tidskrävande. Den andra metoden kallas för den reducerade spännings metoden och är känd för att vara den lite mer koncervativa utav de två. Målet med arbetet är att identifiera var och när ena metoden kan vara mer fördelaktig än den andra samt att uppnå en tidseffectiv design process med hjälp av ett genomarbetat design verktyg. Examensarbetet består av en litteraturstudie för att först och främst erhålla en djup förståelse kring de två undersökta metoderna, men även kunskap om studier som har gjorts kring förbättringar av metoderna. Tre olika konstruktioner är undersökta i det här examensarbetet där konstruktionernas kapacitet med de olika metoderna är jämförda. Parametriska studier har genomförts på ett lådtvärsnitt för att under- söka vilka parametrar som påverkar resultaten och hur metoderna bäst används. vii Acknowledgements First of all we would like to thank our supervisors Victor Andersson and Gustav Good at Ramboll as well as our examiner Mohammad Al-Emrani for their support and guidance throughout this master’s thesis project. Their commitment not only to the progress of our work but also our well being has been crucial for us. We would also like to thank our opponents Amer Bitar and Pedro Cobucci for their thoughts and questions as a part of the development of this thesis. Finally we would like to thank the rest of Ramboll and in particular the bridge division at Ramboll for thier support and interest in our work. This report is performed as a final assignment written during the last six months of our five years long education. We have gotten the possibility to apply our knowledge from previous years at Chalmers to a specific but extensive project which has been challenging but of course very educational. Moreover we have gotten the opportunity to learn more about different programs and calculation methods which we’ve never used before. We will bring this with us in our future work as engineers. We are proud to get the opportunity to publish this thesis and we hope that the subject will be further investigated in the future. Malin Stening and Maurice Kronberg, Gothenburg, June 2020 ix Contents List of Figures xiii 1 Introduction 1 1.1 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Aim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.3 Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.4 Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.5 Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 State of the art 3 2.1 Design models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.1.1 Effective width method . . . . . . . . . . . . . . . . . . . . . . 3 2.1.2 Reduced stress method . . . . . . . . . . . . . . . . . . . . . . 5 2.1.2.1 Von Mises yield criterion . . . . . . . . . . . . . . . . 6 2.1.3 Column- versus plate like behaviour . . . . . . . . . . . . . . . 6 2.2 Scientific studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.2.1 Elaboration with load shedding . . . . . . . . . . . . . . . . . 8 2.2.2 Improvement of the interaction formula . . . . . . . . . . . . . 9 2.2.2.1 The V factor . . . . . . . . . . . . . . . . . . . . . . 9 2.2.2.2 Addition to the V factor . . . . . . . . . . . . . . . . 11 2.2.3 RSM in structural design . . . . . . . . . . . . . . . . . . . . . 12 2.2.3.1 RSM on a high velocity railway station roof . . . . . 12 2.2.3.2 A combination formula for EWM . . . . . . . . . . . 13 2.2.4 Conclusions from the literature study . . . . . . . . . . . . . . 13 3 Single plate 15 3.1 Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.2 Result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3.2.1 Capacity comparison . . . . . . . . . . . . . . . . . . . . . . . 17 3.3 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4 I-Beam with two longitudinal stiffeners 19 4.1 Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.1.2 FE-Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.1.3 Convergency study . . . . . . . . . . . . . . . . . . . . . . . . 22 xi Contents 4.2 Result & Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 4.2.1 Capacity comparison . . . . . . . . . . . . . . . . . . . . . . . 23 4.2.2 Buckling analysis . . . . . . . . . . . . . . . . . . . . . . . . . 26 5 Box section 29 5.1 Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 5.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 5.1.2 FE-Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.1.3 Convergence study . . . . . . . . . . . . . . . . . . . . . . . . 33 5.1.4 Parametric study . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.2 Result & Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 5.2.1 Top plate thickness . . . . . . . . . . . . . . . . . . . . . . . . 36 5.2.1.1 Capacity comparison . . . . . . . . . . . . . . . . . . 36 5.2.1.2 Buckling analysis . . . . . . . . . . . . . . . . . . . . 39 5.2.2 Top plate stiffener thickness . . . . . . . . . . . . . . . . . . . 41 5.2.2.1 Capacity comparison . . . . . . . . . . . . . . . . . . 41 5.2.2.2 Buckling analysis . . . . . . . . . . . . . . . . . . . . 43 5.2.3 Side plate thickness . . . . . . . . . . . . . . . . . . . . . . . . 45 5.2.3.1 Capacity comparison . . . . . . . . . . . . . . . . . . 45 5.2.3.2 Buckling analysis . . . . . . . . . . . . . . . . . . . . 47 5.2.4 Side plate height . . . . . . . . . . . . . . . . . . . . . . . . . 49 5.2.4.1 Capacity comparison . . . . . . . . . . . . . . . . . . 49 5.2.4.2 Buckling analysis . . . . . . . . . . . . . . . . . . . . 51 5.2.5 Distance between vertical stiffeners . . . . . . . . . . . . . . . 53 5.2.5.1 Capacity comparison . . . . . . . . . . . . . . . . . . 54 5.2.5.2 Buckling analysis . . . . . . . . . . . . . . . . . . . . 56 6 Conclusion 59 6.1 Observed differences . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 6.2 Pros and cons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 6.3 FEM-implementation and the parametric tool . . . . . . . . . . . . . 60 6.4 Recommendations for further studies . . . . . . . . . . . . . . . . . . 60 A Singel plate calculation I B I-beam V B.1 Changed stiffener width . . . . . . . . . . . . . . . . . . . . . . . . . V C Box girder CI C.1 Original cross section . . . . . . . . . . . . . . . . . . . . . . . . . . . CI C.2 Changed top plate thickness . . . . . . . . . . . . . . . . . . . . . . . CXII C.3 Changed top plate stiffener thickness . . . . . . . . . . . . . . . . . . CXCIV C.4 Changed side plate thickness . . . . . . . . . . . . . . . . . . . . . . . CCXXX C.5 Changed side plate height . . . . . . . . . . . . . . . . . . . . . . . . CCLXVI C.6 Changed vertical stiffener distance . . . . . . . . . . . . . . . . . . . . CCCVII xii List of Figures 2.1 Plate subjected to compression [ORI, 2019] . . . . . . . . . . . . . . . 3 2.2 Figure of von Mises yield criterion [Palaniswamy, 2012] . . . . . . . . 6 2.3 Plate like- vs column like behaviour of an stiffened rectangular plate [Matsumoto, 2000] . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.4 Interaction column- and plate like behaviour [Johansson et al., 2007] . 7 2.5 Recistance levels according to [Johansson et al., 2007] . . . . . . . . . 8 2.6 Comparison different methods, α = 1 [Braun, 2010] . . . . . . . . . . 10 2.7 Comparison different methods, α = 3 [Braun, 2010] . . . . . . . . . . 11 2.8 Arch roof, high velocity railway station [Majowiecki and Pinardi, 2010] 12 3.1 Figure of the studied plate . . . . . . . . . . . . . . . . . . . . . . . . 15 3.2 Flow shart of the calculation procedure with both methods . . . . . . 16 4.1 Cross section and section of the I-beam . . . . . . . . . . . . . . . . . 20 4.2 FE-Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 4.3 Maximum mid deflection of the beam versus mesh size . . . . . . . . 22 4.4 Load capacity of the I-beam with EWM and RSM . . . . . . . . . . . 23 4.5 Slenderness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4.6 Two different buckling modes of the bridge with varying stiffener height. 26 5.1 Oceanpiren . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.2 Cross section of box girder . . . . . . . . . . . . . . . . . . . . . . . . 30 5.3 Simplification of cross section . . . . . . . . . . . . . . . . . . . . . . 31 5.4 FE-Model of the bridge girder . . . . . . . . . . . . . . . . . . . . . . 32 5.5 Von mises convergency of the boxsection . . . . . . . . . . . . . . . . 33 5.6 Egenvalue convergency of the boxsection . . . . . . . . . . . . . . . . 34 5.7 Illustration of the studied parameters . . . . . . . . . . . . . . . . . . 35 5.8 Load capacity of the box girder bridge with the EWM and the RSM with varying top plate thickness. . . . . . . . . . . . . . . . . . . . . 37 5.9 Slenderness with varying top plate thickness. Buckling mode a, b and c. 38 5.10 Slenderness with varying top plate thickness. Buckling mode a, b, c . 39 5.11 Three different buckling modes with varying top plate thickness. . . . 40 5.12 Load capacity with EWM and RSM with eigenvalues from Teddy for different top plate stiffener thickness. . . . . . . . . . . . . . . . . . . 42 5.13 Slenderness with different top plate stiffener thicknesses. . . . . . . . 43 5.14 Three different buckling modes of the bridge with varying top plate stiffener thickness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 xiii List of Figures 5.15 Load capacity of the box girder bridge with the EWM and the RSM with varying side plate thickness. . . . . . . . . . . . . . . . . . . . . 46 5.16 Slenderness with varying side plate thickness. . . . . . . . . . . . . . 47 5.17 Three different buckling modes of the bridge with varying side plate thickness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 5.18 Load capacity of the box girder bridge calculated with the EWM and the RSM for different height of the side plates. . . . . . . . . . . . . . 50 5.19 Slenderness with different side plate heights. . . . . . . . . . . . . . . 51 5.20 Three different buckling modes of the bridge with varying side plate height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 5.21 Load capacity with EWM and RSM with eigenvalues and stresses taken from Teddy for different vertical stiffener distance. . . . . . . . 54 5.22 Slenderness with different vertical stiffener distance. . . . . . . . . . . 55 5.23 Three different buckling modes of the bridge with varying distance between transverse stiffeners. . . . . . . . . . . . . . . . . . . . . . . . 56 xiv 1 Introduction When designing a steel structure according to Eurocode, regards needs to be taken for the risk of it’s compressed parts to buckle. This is accounted for in Eurocode by a cross section classification with four different classes. Cross section class 4 means that local buckling will occur before the yield stress is reached. The capacity of class 4 cross sections shall consequently be limited with regard to this. [SIS, 2011a] Modern steel bridges are often very slender in order to achieve a slim design and save material. As a result their cross section tends to be in class 4 which reduces their capacities.[Zizza, 2016] 1.1 Background Eurocode provides two different methods to design steel structures in cross sec- tion class 4, "Effective width method"(EWM) and "Reduced stress method"(RSM). [SIS, 2011b] EWM is a frequently used method to calculate the strength of steel plates in bridge designs. Mostly the method corresponds quite well to the post buckling capacity which is why the method often is preferred [Gren et al., 2019]. Plates subjected to compression has capacity left after the plate starts to buckle. The EWM accounts for this effect by calculating an effective width and introducing the effective cross section.[Hansen et al., 2010] Some parts remains active whereas some parts of the cross section are considered not to withstand load efficiently.[SIS, 2011b] RSM, which is briefly described in EC3-1-5 Chapter 10, does not consider redistribu- tion of stresses within the element which in some cases under predict the capacity of the cross section which then gets over conservative. On the other hand, calculating the effective cross sections is not needed which is a rather time consuming process. Another benefit compared to EWM is that the method allows for calculating the buckling capacity of multiaxially loaded structures which often is the case for mod- ern bridges with a slender design.[Reis et al., 2019] A problem is that the national application of Eurocode, [TSFS 2018:57, 2018] chap- ter 19, does not recommend to use the RSM in Sweden. However, the method is not used to the same extent whereas the EWM is well developed and used in design of steel plates. Despite this, the RSM in combination with a FE-programme and parametric design could lead to an optimized and more efficient design procedure. 1 1. Introduction 1.2 Aim The aim of this thesis is to investigate how the two calculation methods for calcu- lating steel structures with cross section class 4, differ with regard to capacity and calculation time. How the already existing improvements of the methods influences this and if they are safe and reliable in design. To elaborate further with calculation time and capacity a parametric design tool based on RSM will be created. The idea of the tool is to quickly generate a geometry to implement into a FE-software. The outcome of this thesis should be a better understanding of when and where to use either of the methods and a quick and effective design process with the help of the design tool. 1.3 Objectives A literature study and a parametric study, both with the focus on comparing the two methods, will be made to investigate differences in capacity and calculation time. To further reduce the calculation time and to optimize the parametric study, a parametric design tool made in grasshopper will be created. During this process a couple of questions shall be answered: • Is there any difference between the methods? And if so when and where? • What are the pros and cons of the methods? • Could capacity be gained by combining RSM with FE? • Will the parametric tool save time for a designer? 1.4 Limitations The thesis will focus on steel structures with cross-section class 4 only. The calcu- lations will only consider buckling capacity. The aim of this thesis is to compare but not further improve the methods in Eurocode, or any existing improvements of them in relevant litterateurs. LT-buckling will not be within the scope of this thesis and the FE-analyses will not cover any non-linear behavior. 1.5 Method The thesis is conducted by a literature study to receive an overview of the current state of the art and help identifying possible problem formulations within the in- vestigated area. Moreover the literature study will be followed up by a parametric study where the two methods will be compared to each other on real case structures to investigate the capacity. The case study will be preformed by Mathcad calcula- tions and FE-analyses which will result in a parametric design tool with the purpose of optimizing the design process. The idea of the design tool is to create a program in the design software Grasshopper that generates a geometry into the FE-software Sofistik where design- and critical stresses are automatically calculated. 2 2 State of the art Steel plates in cross section class four can be designed with two suggested design methods, the effective width method and the reduced stress method. Research and numerous experiments have been performed over years which resulted in updated versions of the methods. This chapter will contain background information regard- ing the two methods, different improvements of the methods and real examples of structures calculated with the RSM. 2.1 Design models The methods originates from investigations by different scientists, like von Karaman, Winter and von Mises. The following chapter contains background information regarding the two earlier mentioned design models. 2.1.1 Effective width method The width of the cross section which can resist load efficiently is established accord- ing to figure 2.1 in case of uniform compression and internal compression elements [ORI, 2019]. Figure 2.1: Plate subjected to compression [ORI, 2019] 3 2. State of the art The EWM is based on Von Karaman’s investigations in 1932. His findings lead to a formula which enables to calculate an effective width, which does not depend on the total width nor the magnitude of the compressive stress. Karaman concluded that there are stiffer parts along the edges because of redistribution of stresses. The mid part in between the stiff edges can not resist load efficiently in case of plate buckling whereas the stiffer parts can.[ORI, 2019] Several experiments was performed and a modified formula regarding the effective width taking imperfections into account was developed by Winter.[Structures and Ii, 2008] The equation was further modified in the 1968 for cold formed steel which ended up with the same equation as eq. 4.2 in EC3-1-5. Formula by Von Karaman[Hansen et al., 2010]: be = π√ 3(1− v2) t √ E σe (2.1) Formula by Winter[Hansen et al., 2010]: be = 1.9t √ E σe (1− 0.574 t b √ E σe ) (2.2) The updated version according to EC3-1-5 equation 4.2 [SIS, 2011b] when the plate is subjected to uniform compression is: be b = √ σcr σe (1− 0.22 √ σcr σe ) (2.3) The calculation process regarding stiffened plates in CSC four starts with the check of the local buckling of the plate fields between stiffeners under the assumption that the stiffeners are stiff enough. Parts of the steel plate are reduced due to buckling which leads to an ineffective part in between. However, checks needs to be performed regarding the stiffeners since the stiffeners could buckle itself locally or globally. If the stiffeners are not stiff enough, a part of the plate and the stiffener can behave like a column exposed to axial forces with transverse stiffeners as supports. The transverse stiffeners need to be stiff enough to ensure a rigid support to the longitudinal stiffeners. The behaviour can however also be somewhere in between column like or plate like behaviour which is explained in detail in chapter 2.1.3. [SIS, 2011b] 4 2. State of the art 2.1.2 Reduced stress method The reduced stress method is inspired by the Von Mises yield criterion where the properties from the gross cross section is calculated. A reduced stress limit which is lower than the yield stress is calculated based on the stress distributions of the gross cross-section. Both the properties and the stress limit are calculated sepa- rately for every part of the cross section and the weakest part with regard to this will govern the whole cross section. This means that a large difference in capacity between elements will be disadvantageous since no load shedding is accounted for. [Gren et al., 2019] The method is considered as a conservative method since the weakest section is decisive when calculating the resistance of the whole cross section. The allowable stress in the plate is reduced and a combination formula established from von mises yield criterion enables RSM to check multiaxially loaded structures. The resistance is checked according to the following formulas. [Zizza, 2016] Cross section class three can be assumed if the condition in EC3-1-5 eq.10.1 is fullfilled regarding multiaxially loaded plates. Unlike the EWM, the slenderness in the RSM is calculated with a global slenderness formula according to [SIS, 2011b] Chapter 10(3); λp = √ αult,k αcr = √√√√ fy σeq,cr (2.4) To calculate the global slenderness, αult,k and αcr needs to be estimated with the following formulas, taken from [SIS, 2011b] Chapter 10(4) and 10(6) respectively. Alternatively using a FE-program to obtain eigenvalues and von mises stresses to calculate αult,k and αcr. 1 α2 ult,k = [σx,Ed fy ]2 + [σz,Ed fy ]2 − [σx,Ed fy ][σz,Ed fy ] + 3[τEd fy ]2 (2.5) 1 αcr = 1 + ψx 4αcr,x + 1 + ψz 4αcr,z + [[1 + ψx 4αcr,x + 1 + ψz 4αcr,z ]2 + 1− ψx 2α2 cr,x + 1− ψz 2α2 cr,z + 1 α2 cr,τ ] 1 2 (2.6) The reduction factor is the smallest value of ρx(αp), ρz(αp) and χw(αp) calculated with the slenderness, λp, according to EC3-1-5 chapter 4.5.4 (1) and chapter 5.2(1). The interpolation between column- and plate buckling to calculate the final reduc- tion factor, ρc, is calculated according to chapter 2.1.3. Equation 2.7 is used to verify if the condition is met which leads to the final reduction factor [SIS, 2011b]: [ σxEd fy/γM1 ]2 + [ σzEd fy/γM1 ]2 − [ σxEd fy/γM1 ][ σzEd fy/γM1 ] + 3[ τEd fy/γM1 ]2 ≤ ρ2 (2.7) An alternative method is to use the following interaction equation (Equation 2.8) instead of the smallest reduction factor. The reduction factor is calculated with the interaction formula in chapter 2.1.3 for each direction. [ σxEd ρxfy/γM1 ]2 + [ σzEd ρzfy/γM1 ]2 − [ σxEd ρxfy/γM1 ][ σzEd ρzfy/γM1 ] + 3[ τEd χwfy/γM1 ]2 ≤ 1 (2.8) 5 2. State of the art 2.1.2.1 Von Mises yield criterion Reduced stress method is based on von mises yield criterion[Gren et al., 2019]. It can be concluded that yielding in a material will occur in case von Mises stress ex- ceeds or is the same as the yield limit of a material loaded in tension. The condition can however be investigated experimentally to determine whether the material is yielding. Von Mises yield criterion [Palaniswamy, 2012]: σ = √ 1 2[(σxx − σyy)2 + (σyy − σzz)2 + (σzz − σxx)2 + 6(τ 2 xy + τ 2 yz + τ 2 zx)] (2.9) The condition regarding von Mises formula leads to a surface or a elliptical curve in case of plane stress(figure 2.2 ). Figure 2.2: Figure of von Mises yield criterion [Palaniswamy, 2012] 2.1.3 Column- versus plate like behaviour Different behaviour occurs depending on the plates geometry and dimensions. Ac- cording to [SIS, 2011b], two types of behaviours are the plate buckling and column buckling with an interaction equation in between to achieve a behaviour closer to reality. Sometimes the stiffened plates behaves in a manner in between column and plate like buckling depending on how stiff the plate is(figure 2.3). A large plate with several stiffeners can buckle like a orthotropic plate even though the stiffness in dif- ferent directions will differ. The interaction equation is however used in the EWM and the RSM in the same way to obtain a final reduction factor. [Matsumoto, 2000] 6 2. State of the art Figure 2.3: Plate like- vs column like behaviour of an stiffened rectangular plate [Matsumoto, 2000] Regarding calculation of the reduction factor for a plate with plate like behaviour, the critical buckling stress needs to be calculated according to EC3-1-5 annex A.1 which is dependent on the degree of stiffening. A stiffer orthotropic plate can how- ever possibly lead to column like behaviour or affect the reduction factor in the interaction formula in SS-EN 1993-1-5 equation 4.13 (figure 2.4).[Matsumoto, 2000] Figure 2.4: Interaction column- and plate like behaviour [Johansson et al., 2007] The factor ρ is the reduction factor in accordance with the plate like behaviour whereas χc is the reduction factor in case of column buckling. The factor ξ depends on the width and length of the plate since the dimensions affects the behaviour of the plate. A length much shorter than the width will lead to a behaviour similar to column buckling and if the width increases the plate will successively behave more in accordance with the plate buckling theory.[SIS, 2011b] 2.2 Scientific studies Numerous papers has been written with focus on comparing and/or improving the two methods. The common opinion is that RSM is in most cases more conservative and therefore not as material efficient. A general conclusion is also that the EWM is more tedious and not as general as RSM. It’s for example not possible in Eurocode to combine multiaxial stresses in one calculation with EWM.[Samvin and Skoglund, 2016] This section will go through interesting findings in relevant literature to get a 7 2. State of the art better picture of what has been investigated and what conclusions that has been drawn from it. The literature are scientific papers from 2007 to as recent as 2019 which gives a hint on how relevant this subject is, for example scientific papers like [Braun and Kuhlmann, 2012], [Zizza, 2016] and [Reis et al., 2019]. 2.2.1 Elaboration with load shedding EC 1993-1-5 Chapter 10 (1) states that the resistance for buckling of a cross section in CSC 4, calculated with RSM, shall be governed by the weakest element within it. This is conservative since load shedding between elements is disregarded. In 2007 a formulation of different resistance levels where proposed in [Johansson et al., 2007] to achieve a more realistic stress distribution between elements. The resistance level that can be utilized depends on the amount of strain that can be allowed within the weakest element. The resistance levels are listed below and illustrated in a stress strain diagram in Figure 2.5 Level 1 is as the original method in Eurocode where no shedding between elements is allowed so that the buckling resistance depends on the weakest element. Level 2 allows a limited stress distribution where load shedding up to the capacity of the strongest element is considered. Level 3 allows to increase the resistance of the cross section up to the yield strain of the weakest element. Figure 2.5: Recistance levels according to [Johansson et al., 2007] A master thesis from 2016 that was carried out at KTH compared EWM and RSM to a non-linear FE analysis [Samvin and Skoglund, 2016]. The RSM calculations where made with all three resistance levels as well as a proposed forth option. This proposed option used interpolation between the stress limits of the weakest and the strongest element to calculate the resistance of the cross section. The comparison was performed by parametric studies of an I-girder and a box-shaped column where 8 2. State of the art load cases and slenderness alternated. They concluded that RSM with level 3 resistance as well as the interpolated resis- tance both gave similar results to EWM for the cases studied in the report. Although problems aroused when axial compression and bending moment where combined, the level 3 resistance calculations for RSM requires an iterative and tedious procedure to calculate the neutral axis for that case. The interpolation formula is based on bending resistance for axial stresses and the cross sectional area for uniform com- pressive stresses respectively. The interpolation option is therefore not possible to use when bending and axial compression is combined. Another conclusion, which is quite generally known but nonetheless interesting for this thesis is that it is very suitable to calculate the resistance using reduction factors obtained from a FE-analysis in stead of analytically. The capacities gets closer to reality and the calculations can be preformed fast once the model is built up. The understanding of the designer becomes important as the governing resistance must be interpreted from the analysis which can be hard for an inexperienced designer. For further work on the subject, the authors suggest a similar investigation but on a whole bridge instead of isolated beams and columns. If a whole bridge is analysed it will be possible to get a better understanding of how much this deviation in ca- pacities between methods can affect for example material use. 2.2.2 Improvement of the interaction formula A couple of papers has been written regarding the conservative capacity prediction when multiaxial loads are combined according to the interaction formula in Eu- rocode. Benjamin Brown wrote two articles [Braun, 2010] and [Braun and Kuhlmann, 2012] where a modification of the formula was proposed and compared to existing stan- dards. Antonio Zizza suggested an addition to Brown’s modification in [Zizza, 2016] which later on where tested for high strength steel by [Reis et al., 2019] 2.2.2.1 The V factor Benjamin Braun proposes an alternative way to the verification equation for mul- tiaxial loading in Eurocode regarding the reduced stress method. The proposed change is due to the fact that reduced stress method does not consider redistri- bution of stresses within elements. The modification should however lead to less conservative results, by adding a V according to the following formula:[Braun, 2010] [ σxEd ρxfy/γM1 ]2 + [ σzEd ρzfy/γM1 ]2 − V [ σxEd ρxfy/γM1 ][ σzEd ρzfy/γM1 ] + 3[ τEd χwfy/γM1 ]2 ≤ 1 (2.10) Where V = ρxρz if the stresses, σx and σz, are in compression. [Braun, 2010] 9 2. State of the art Another developed concept is the German standard DIN18800-3 (2) which was com- pared to EN1993-1-5 and equation 2.10. In the German standard, the slenderness and reduction factors are calculated discrete by the stresses from each direction, and the reduction factor depends on the calculated slenderness κx(λx,p), κz(λz,p), κτ,p(λτ,p). [Braun and Kuhlmann, 2012] [ |σx,Ed| σx, Rd ]e2 + [ |σz,Ed| σz,Rd ]e2 − V [ |σx,Edσz,Ed| σx,Rdσz,Rd ] + 3[ τEd τRd ]e3 ≤ 1 (2.11) Where σx,Rd = κxfyd σz,Rd = κzfyd τRd = κτfyd e1 = 1 + κ4 x e2 = 1 + κ4 z e3 = 1 + κxκzκ 2 τ V = [κxκz]6 if σx,Ed and σz,Ed are in compression. V = σx,Edσz,Ed |σx,Edσz,Ed| for other cases. As can be seen in figure 2.6, the result from the modified formula (equation 2.10) does not differ significantly from the German standard DIN 18800-3 except for very slender plates. Hence, the proposed formula needs to be more conserva- tive in case of slender square plates. If the geometry differ from a square, the modified formula is beneficial since it can account for that effect whereas DIN 18800-3 and EN1993-1-5 can not which leads to conservative and favourable re- sults respectively.[Braun and Kuhlmann, 2012] Figure 2.6: Comparison different methods, α = 1 [Braun, 2010] 10 2. State of the art Figure 2.7: Comparison different methods, α = 3 [Braun, 2010] The article concludes that the improved interaction formula entails reasonable re- sults which corresponds quite good to the experiments. Moreover, Benjamin Brown points out that the tensile effect for plates or some part of the plates loaded in tension is not enough studied.[Braun and Kuhlmann, 2012] 2.2.2.2 Addition to the V factor Antonio Zizza came up with an improved application to Benjamin Brauns formula by introducing a "c", a changed e3, a square root and another equation for "V" when the plate is subjected to tension. The improved interaction formula was developed from experiments, proposed changes from the past, numerical analysis and compar- ison between the buckling rules in Germany and the current design rules EC3-1-5. [Zizza, 2016] √√√√[ σx ρc,xfy ]2 + [ σz ρc,zfy ]2 − V [ σx ρc,xfy ][ σz ρc,zfy ] + 3[ √ 3τ χwfy ]e3 ≤ 1 (2.12) Where e3 = 1, 25 + 0, 75χ2 w V = ρc,xρc,z if the stresses, σx and σz, are in compression. [Braun, 2010] V = 1 ρc,xρ 2−ζx c,z if at least one of the stresses,σx and σz, are in tension. [Zizza, 2016] ρx = c[ 1 λp − 0,22 λ2 p ] c = 1, 25− 0, 25ψ ≤ 1, 25 ρc,z = χc,z + [ρz − χc,z]f f = λ0,5 p ln[ξz + 1]0,9 ξz = σcr,p,z σcr,c,z − 1 11 2. State of the art A recently published paper that focuses on design with high strength steel points out the lack of availability to account for the positive effects of tensile stresses in buckling calculations of slender plates subjected to multiaxial stresses.[Reis et al., 2019] This is an important aspect when it comes to material use especially when high strength steel is being used. High strength steel is expensive so the design must be as slim as possible to make it economically advantageous to use it. The paper investigates how well the improved interaction formula from [Zizza, 2016] describes the positive effects of tension stresses for high strength steel. The investigation was conducted by a lab test and a numerical analysis to compare to RSM. It could be concluded from the investigation that it is beneficial to consider the positive effects of tension stresses in the reduction factor. The results from RSM and the numerical analysis agreed well which proves that the improved reduction factor gives a precise and material efficient prediction of the capacity for the studied example. 2.2.3 RSM in structural design There are two interesting papers that present cases where RSM have been used in design of steel structures. A high velocity railway station roof in Florence [Majowiecki and Pinardi, 2010] and the Queensferry Crossing in Scotland [Gren et al., 2019]. Eurocode did not allow the use of EWM in any of the cases but in the second paper a proposed approach where applied in order to compare the methods. 2.2.3.1 RSM on a high velocity railway station roof There are cases when EWM is not applicable, for example when the geometry of the structure is complex so that multi-axial stresses occurs. The paper [Majowiecki and Pinardi, 2010] mentions a real case where RSM has been used to verify the design of a railway roof. The roof is located in Florence and has the shape of a cylindrical vault which is formed with a grid of romboids as in figure 2.8 below. The roof cantilevers at the openings and the usage of slender plates imposes reduction of the capacity with regard to buckling which made RSM suitable for the verification. Figure 2.8: Arch roof, high velocity railway station [Majowiecki and Pinardi, 2010] 12 2. State of the art 2.2.3.2 A combination formula for EWM A recently published paper from "The Nordic Steel Construction Conference" in Copenhagen suggests a combination formula to combine transverse and longitudinal stresses for EWM. [Gren et al., 2019] The formula is presented below in equation (2.13). It is very similar to the one for RSM but with some minor changes.√ [ σx ρxfy/γM1 ]2 + [ σz ρzfy/γM1 ]2 + 3[ τ χwfy/γM1 ]2 ≤ 1 (2.13) The paper is written by Ramboll employees in an attempt to optimize the design of the Queensferry Crossing which is a stay cable bridge with an orthotropic compos- ite deck over three internal supports. The location of the stay cable planes creates transverse stresses in the steel part of the bridge. The transverse stresses in combi- nation with the global longitudinal stresses "forced" the designers to use RSM as it’s not possible to preform multiaxial calculations in eurocode with EWM. A bottom plate from the used design was compared to the same calculated by EWM and a non-linear FE-analysis. Their findings where that EWM with the combination for- mula describes a correct physical behaviour and generally leads to a higher capacity compared to RSM. This combination formula is not yet tested for other cases nor approved in design but if that will be the case then the attraction for EWM will increase. It should however be pointed out that the earlier mentioned improvements on the combination formula from [Braun and Kuhlmann, 2012] and [Zizza, 2016] for RSM is not used in this investigation since that’s not added into Eurocode either. 2.2.4 Conclusions from the literature study As of now it is not possible to account for load shedding between plates, stress distribution within plates and the positive effects of tensile stresses in multiaxialy loaded plates with RSM in Eurocode. This makes the method over conservative compared to EWM but as these papers has shown there are suggested improvements to account for these effects which can make it more appealing and material effective to use. The method is known to be less tedious, more general and suitable to use in combination with FE-analyses so it would be advantageous if it’s precision could match EWM. It would be interesting to compare the EWM with the combination formula proposed in [Gren et al., 2019] to the RSM with the modification to the interaction formula in [Zizza, 2016]. This should preferably be done on a whole bridge structure where some plates are subjected to multi-axial stresses where one is in tension. 13 2. State of the art 14 3 Single plate 3.1 Method To justify the calculation procedures on the more complex geometries a single plate is first studied. The plate is loaded in pure compression on the short edges so the two methods should give the exact same result for this case. The measurements of the plate and the loading is presented in figure 3.1 and table 3.1 below. 3.1.1 Description The single plate is three metres long and two metres wide with a thickness of 20 millimetres. It is loaded with a uniformly distributed load(Qd) on the short edges on both sides so that a continuous stress field along the length of the plate will occur. Because of the dimensions and since there is no stiffeners there will only be plate like buckling. A figure sketch of the plate along with it’s geometrical- and material properties is presented below in figur 3.1 and table 3.1. Q d Qd Figure 3.1: Figure of the studied plate L b t fy E ν γM 0 γM 1 3 m 2 m 20 mm 235 MPa 210 GPa 0.3 1 1 Table 3.1: Measurement of the plate The calculation procedure for the two methods looks a little different but some parts coincide. Critical stresses are used to some extent in both methods and the reduc- tion factors uses the same equations but with different slenderness approaches. An attempt to express the two procedures with a flow chart is presented in figure 3.2 below. Note that this is the procedure for this particular example, the general idea is always the same but some parts gets a little more complicated with more complex 15 3. Single plate structures. An example is that the first assumption in the reduced stress method calculation is that the transverse stresses and the shear stresses are set to 0. If that’s not the case, then these stresses need to be interpreted in the amplification factors along with the longitudinal stress, a formula for this is presented in chapter 10 in [SIS, 2011b]. The parts that consider column-like behaviour is unnecessary for this plate since it won’t behave like that but the calculations are needed to be able to conclude that that’s the case. Effective width method Plate like slenderness Effective width Effective width Column like slenderness Capacity verification Plate like Reduction factors Collumn like Collumn like Interaction factor Governing stresses Amplification factors Slenderness Capacity verification Interaction Critical stresses Plate like Reduced stress method Figure 3.2: Flow shart of the calculation procedure with both methods The idea with the flow chart is to follow the blue segment for the Effective width method and the green for the Reduced stress method. The yellow and red parts are for critical stresses and reduction factors respectively, these parts are relevant for both methods why they need to be considered separately for both. 16 3. Single plate Calculating the effective width is a bit iterative when column like behaviour is considered. An effective width considering plate like behaviour is needed to calculate the slenderness for column like behaviour. Both the plate like- and column like reduction factors are then used in the interaction formula where a new reduction factor is calculated and used to calculate the final effective width. This is why the effective width is calculated twice in the flow chart. 3.2 Result The results are for both methods obtained from analytical calculations of the original plate according to the procedure presented in section 3.1. The resulting capacity is the ultimate capacity, in other words, the load that corresponds to at least 99% utilization of the plate. 3.2.1 Capacity comparison The capacity comparison between the two methods resulted in almost exactly the same capacity with a difference of about 0.04 % which is a neglectful difference. Notable is that the slenderness’s also are close with a difference of 0.03 %. Yet the slenderness in the EWM is based on geometrical- and material properties of the plate while the RSM bases it’s slenderness on the two amplification factors which in turn are based on the governing- and critical stresses. The slenderness is used to calculate the reduction factor in both methods but the reduction factors are interpreted diferently in the two methods. The reduction factor in the EWM is multiplied with the width to obtain an "effective width" which then determines the normal force capacity. The reduction factor in RSM on the other hand is used directly into the final verification calculation along with the governing stress to obtain a "reduced stress". The results from both methods are presented in table 3.2 below. EWM λp 1.76 ρp 0.497 σcr.c 8.4356 MPa σcr.p 75.92 MPa ξ >1 beff 0.994 Nb.Rd 4672 kN qEd 2336 kN/m RSM σx.Ed 116.85 MPa σy.Ed 0 MPa τEd 0 MPa αcr 0.6497 αult.k 2.011 λp 1.7594 ρp 0.4973 qEd 2337 kN/m Table 3.2: Results from analysis of the single plate with the EWM and the RSM. 17 3. Single plate 3.3 Discussion The methods uses different approaches to calculate slenderness and capacity, yet they obtain almost the exact same result for both. There is a reason for this, the methods are mathematically the same for this case. Some criterion’s needs to be fulfilled for this to occur which is the case in the analyzed plate. The structure should only be conducted by one plate, stresses should only occur in one direction and normal steel material properties should be used. When this occurs the expressions for calculating slenderness and capacity contains the same variables and constants that adds up to the same value. This wont be the case in the structures analyzed in the following sections. The reason for the difference, which is very small but yet a difference, is most likely because of rounding within the constants in the methods or in our calculations. 18 4 I-Beam with two longitudinal stiffeners 4.1 Method To investigate a more complex structure with the two methods, an I-beam is studied. The studied I-beam is an existing bridge girder which has already been checked for its buckling capacity by Ramboll by using the EWM. The capacities from the existing calculations will be compared with the results calculated with the RSM. The purpose is to investigate how the capacities differs with the EWM and the RSM. Since the beam will not only contain stresses in one direction, the capacities with the two methods are expected to not give exactly the same results. 4.1.1 Description The thin-webbed beam has symmetrical flanges and two longitudinal stiffeners in the compression zone on one side as shown in figure 4.1a. The beam is actually part of a bridge girder with vertical stiffeners at a distance of 8.914 m but here simplified as a simply supported beam with four vertical stiffeners at distance 8.914m with stiff ends which can be seen in figure 4.1b and 4.1c. The comparison is conducted by applying an evenly distributed load QD which corresponds to the utilization ratio one, i.e. maximum capacity with regard to buckling. The material properties of the different elements are presented in table 4.1 and the measurements of the beam in table 4.2 along with figure 4.1a. Part fy [MPa] E [GPa] Web and Stiffeners 390 210 Flanges 380 210 Table 4.1: Material properties of the beam Measurement wf tf hw tw ws hs ts d1 d2 ss Length [mm] 560 25 2000 12 200 90 12 500 500 8914 Table 4.2: Measurement of the beam 19 4. I-Beam with two longitudinal stiffeners hw tf wf ws hs ts ts tw d1 d2 (a) Cross section of I-beam Ss (b) Section of I-beam QD L=Ss (c) Simplification of I-beam Figure 4.1: Cross section and section of the I-beam 4.1.2 FE-Model The FE-model is built up as a 3D structure with both triangular and quadrilateral shell elements to be able to catch the whole stress flows of the different plates. The FE-model is presented along with boundary conditions in figure 4.2. The beam is fixed for translation in y- and z-directions along the line at the left support (Se figure 4.2b) whereas the right side is fixed in all directions (Se figure 4.2c). 20 4. I-Beam with two longitudinal stiffeners The top flange is fixed in y-direction along the whole beam length to prevent insta- bility of the beam. The actual girder would be prevented to move in that direction by the bridge deck which makes it a fixation close to reality. At the lower part of the transverse stiffeners, the beam is fixed in y-direction as the actual bridge would be stayed by bracing (Se figure 4.2d). The longitudinal stiffeners and the rest of the transverse stiffeners are not fixed in any direction but merely prevented by their own moment of inertia as well as connection to other elements. The beam is subjected to an evenly distributed load along the length that is placed at the web center on top of the top flange. The centred placement of the load is in this case not really necessary because of the fixation of the top flange but would in other cases prevent instability problems. (a) FE model of I-beam (b) Left BC (c) Right BC (d) Mid BC at transverse stiffeners Figure 4.2: FE-Model 21 4. I-Beam with two longitudinal stiffeners 4.1.3 Convergency study In order to get satisfying accuracy in the calculated results, a mesh convergence study is performed. The maximum deflection in the middle of the beam from an arbitrary uniform load is measured for different mesh sizes and a plot of the variation is presented in figure 4.3 below. -4.5 -4.4 -4.3 -4.2 -4.1 -4 -3.9 -3.8 -3.7 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 M ax m id d ef le ct io n [m m ] Mesh size [m] Convergency Figure 4.3: Maximum mid deflection of the beam versus mesh size A maximum tolerance of 1 % difference in deflection between mesh sizes is set as a limit for convergence. What can be seen is that the deflection does not vary as much with meshes finer than 0.4m and the difference for finer meshes is below 1% why a mesh of 0.4m is chosen for the analyses. 4.2 Result & Discussion The results are based on entirely analytical calculations for the EWM where both moment capacity as well ass shear capacity are accounted for. Interaction between moment- and shear capacity is also calculated with EWM. All according to chap- ter 4-7 in [SIS, 2011b]. The results for RSM is based on FE- calculations where a linear stress analysis and an eigenvalue buckling analysis are preformed and then accounted for in the hand calculations according to chapter 10 in [SIS, 2011b]. To investigate the I-beam further, it is of interest to study how the capacity is influenced by the type of behaviour of the I-beam. If there is any relationship between the capacity of the beam and the type of behaviour, i.e column like versus plate like behaviour. For this purpose the two methods are calculated and compared with different widths on the longitudinal stiffeners. The idea is to achieve more or 22 4. I-Beam with two longitudinal stiffeners less support for the web to make it behave more or less as a plate. The results are presented in section 4.2.1 and 4.2.2 4.2.1 Capacity comparison The two methods are quite close to each other with the biggest difference at about 8% if interaction between moment- and shear capacity is considered in EWM. If instead moment- and shear capacity are to be calculated separately in EWM the results will differ more for some stiffener widths. The moment capacity is higher by a lot in all cases so shear capacity will be governing when separated from moment capacity. The results are ploted in figure 4.4 below. Figure 4.4: Load capacity of the I-beam with EWM and RSM The capacity increases with wider stiffeners regardless of method which is reason- able since the beam, but mainly the web gains stiffness and support. What is more interesting is that the moment capacity in EWM is barley changed while the shear capacity increases a lot. The initial guess would be the other way around since the stiffeners should increase the webs resistance to normal stress buckling rater than 23 4. I-Beam with two longitudinal stiffeners shear buckling. The answer to this irregular behaviour is that the beam is, even for the most narrow stiffeners, sufficiently supported in terms of pure moment capacity. So an increase in stiffness from the stiffeners will not increase the moment capacity substantially. The behaviour that is visualized in the figure is that the stiffeners becomes more and more rigid so that most of the beam action occurs below the lower stiffener. In a way the beam behaves more and more as an unstiffened, half as high beam. The bottom stiffener, and possibly some part of the web above it, acts as the top flange. A verry stiff top flange indeed, as all the part above it is practically unbendable. The beam stays more or less the same in the context of mo- ment capacity but is now increasingly robust against shear as the beam approaches the smaller beam behaviour. The smaller beam doubles in height to width ratio which explains this high increase of shear capacity. At a stiffener width of 400 mm, it seems that the behaviour is totally in accordance with the small beam and not much more shear capacity is left to be gained. When the RSM curve is compared to the Interaction curve of EWM they are fur- thest away from each other in the middle of the section where the beam changes behaviour as previously explained. Almost as if one of the methods fail to capture the transition between the original beam and the half as high one properly. If so, could it be EWM that is unnecessarily conservative or RSM that is over predicting? That would indeed be interesting to test in a lab on actual stiffened beams. The answer might as well lie in the fact that the interaction calculation is a little bit over conservative since the maximum shear and moment wont occur at the same section of the beam. Another finding is that the RSM curve seems to follow the inclination of the shear curve at the lower stiffener widths and the moment curve with the wider stiffeners. which is further investigated by comparing slenderness in figure 4.5 below. The RSM uses a global slenderness for all elements regardless of buckling behaviour wheras the EWM uses a different slenderness equation depending on the behaviour and element. 24 4. I-Beam with two longitudinal stiffeners Figure 4.5: Slenderness A lot of slenderness calculations are made in EWM but two of them are governing depending on the stiffener width. Its the slenderness for column buckling of the stiffeners and normal stress buckling of the top flange that are governing at different occasions. What is interesting about this is that the slenderness curve for RSM seems to change inclination at the point where the two EWM slenderness curves overlap. As if the global slenderness for RSM is influenced by the change in be- haviour of the beam. Even though the inclination of the column buckling curve in EWM is a lot steeper than the part of the RSM curve in the same section. Even more interesting is that this point is close to the point where the inclination of the RSM curve in Figure 4.4 changes from one that follows the shear capacity curve to the moment capacity curve in EWM. So it seams that there is a relation between slenderness and buckling behaviour in both method as well as a relation between buckling behaviour and capacity growth in RSM. The FE buckling analysis is presented in the next section to see if the slenderness is describing the buckling behaviour correctly. 25 4. I-Beam with two longitudinal stiffeners 4.2.2 Buckling analysis The width of the stiffeners are changed in order to achieve different buckling modes, which resulted in two governing buckling modes as presented in figure 4.6 below. The first buckling mode, which occurs for smaller stiffener widths, is however buckling of longitudinal stiffeners with the traversal stiffeners as supports. The next buckling mode is buckling of the top flange in compression and it occurs when the longitudinal stiffeners are wider. This is in agreement with the two governing stiffness parameters in EFW. (a) Buckling mode a (b) Buckling mode b Figure 4.6: Two different buckling modes of the bridge with varying stiffener height. Buckling mode Buckling behaviour Long. stiffener width [mm] (a) Column buckling 50, 100, 150, 200, 250 of stiffeners. (b) Normal stress buckling 300, 350, 400, 500 of compression flange. Table 4.3: Buckling modes of the I-beam with varying stiffener heights. 26 4. I-Beam with two longitudinal stiffeners The change in buckling behaviour seems to occur between the 250 and 300 mm stiffeners which coincide quite well with the stiffness curves in Figure 4.5. Note that the calculated slenderness values are in no way interpreted in the FE analysis which makes it even more interesting that they are so closely related. The visualized buckling behaviours in 4.6 makes it easier to understand why the capacity curve for RSM follows the EWM shear capacity curve for smaller whidts and the EWM moment capacity curve for wider stiffeners. Not only beacuse buckling mode a occurs in the web and buckling mode b in the top flange but mode a looks a lot like shear buckling as well. It might even be that the mode contains some shear buckling behaviour since combined buckling modes are possible in the analysis. This will be the case in the next analysed structure where a lot of sub plates and behaviours are close to each other. 27 4. I-Beam with two longitudinal stiffeners 28 5 Box section This chapter covers the method comparison on the third and final structure. It is a section of an actual walking bridge which is under development at Ramboll as this report is being written. The bridge is called Oceanpiren and will be located in Helsingborg, Sweden. It is a curved box girder bridge which is stayed with cables connected to two steel pylons. Some simplifications will be made in the design and structural behaviour to be able to preform a parametric study within the time frame. 5.1 Method The box girder bridge is studied with the the EWM analytically and compared with the RSM in combination with FEM. A stress- and buckling analysis with the FE- program SOFiSTiK is preformed just as with the I-beam in chapter 4. The analyses generates dimensionless eigenvalues and Von Mises stresses which are used as input data in the RSM hand calculations. The uniformly distributed load, Qd, is then changed until the utilization is just below one. The bridge is then investigated with varying measurements of the sub parts of the bridge in order to achieve a deeper understanding of how the two methods are related to each other with different geometries. This parametric study is preformed with a parametric design tool in Grasshopper. 5.1.1 Description The box girder bridge planned at Oceanpiren in Helsingborg is a walking and cycling bridge. A cable-stayed bridge with a s-shaped bridge deck as in figure 5.1 29 5. Box section Figure 5.1: Oceanpiren A cross section of the box girder bridge is presented in figure 5.2 below. There are vertical stiffeners both in the top plate and the inclined web plates to stiffen for both positive and negative bending moments. The top plate and the webs are extended past the side plates and connects with the end inclined end plates. Transverse stiffeners connects the top plate, side plates, webs and transverse stiffeners along the span. The holes in the transverse stiffener at the side plate corners and longitudinal stiffener ends are there to prevent stress concentrations and therefore increase the fatigue life. The top plate is inclined by 1.5% from the middle to the side ends for drainage purposes. 1.5% Figure 5.2: Cross section of box girder The actual cross section dimensions varies along the span but a typical section is used as starting point for the calculations. The layout of the cross section is as previ- ously mentioned simplified, the extensions of the top plate and webs are drawn back to the side plates. The holes in the transverse stiffener and the inclination of the top plate is ignored. These simplifications will not affect the structural behaviour with regard to short time buckling strength which is covered in this thesis. The bridge span is reduced to a 18 meter, straight, simply supported box girder with dimension as presented in figure 5.3 and table 5.1 below. The inclination of 30 5. Box section the webs are 21.12◦ from the bottom plate as the actual design. The transverse stiffener distance sts is constant at 2 meters through out the span except for by the supports where an extra stiffener is placed at a distance, sts0 0.5 meter from the support. The material properties which varies with the thickness are presented in Table 5.2. bd sso hts tso td ts tw tsutb bb0.5 ssu ssu0 hso hsu hwxbb hwy hw hs Figure 5.3: Simplification of cross section Measurements of the beam Length [mm] Length [mm] bd 3500 ssu0 20 sso 350 ssu 440 td 10 tsu 12 tso 16 hsu 120 hso 140 bb 1000 hs 389.2 tb 16 ts 12 tts1 18 tw 12 tts2 12 hw 1340 tts3 8 hwy 482.8 sts 2000 hwx 1250 sts0 500 Table 5.1: Measurements of the beam Plate with thickness: fy [MPa] E [GPa] t<40mm 390 210 t>40mm 335 210 Table 5.2: Material properties of the beam 31 5. Box section 5.1.2 FE-Model The geometry and boundary conditions are generated with Rhino with its algo- rithmic modeling plugin Grasshopper. The line along the supports are fixed in all directions on both sides except for one side which is free to move along the bridge in x-direction. The geometry is then interpreted in SOFiSTiK as a 3D system with a combination of quadrilateral and triangular shell elements for the analyses. The structural model as well as boundary conditions are presented in 5.4 below. The supports are created with support lines placed at the very end of the sort edges of the bottom plate. No other boundary conditions are needed on this structure in order to obtain sufficient stability in the structure and prevent from instability problems, in contrary to the I-beam in Chapter 4. The layout of the transverse stiffeners along the span can be seen trough the transparent plate element in Figure 5.4a below. (a) FE model of the box girder (b) Left BC (c) Right BC Figure 5.4: FE-Model of the bridge girder The stress analysis is a linear elastic analysis where the maximum Von Mises stresses are calculated for the most critical parts of the structure. An advantage of using a linear analysis is that a unit load can be applied to the structure and the final load capacity can be interpolated without rerunning the program. The buckling analy- sis is a material-linear (but geometrical-non-linear) eigenvalue calculation which is solved with a simultaneous vector iteration. The linear nature of this procedure 32 5. Box section makes it possible, just as the stress analysis, to use a unit load which is then inter- polated up to the ultimate capacity. 5.1.3 Convergence study The convergence study on the box section is preformed by studying both the Von mises stress in a single point in the middle of the girder as well as the buckling eigenvalue as the mesh size decreases. The same load is applied for every mesh refinement and the outcome is plotted and presented in Figure 5.5 and 5.6 below. 337 338 339 340 341 342 0.020.030.040.050.060.070.080.090.1 Vo n m is es st re ss in th e m id dl e [M Pa ] Mesh size [mm] Figure 5.5: Von mises convergency of the boxsection An average element size of 60 mm seems to be sufficient for the Von mises stresses by just analysing the slope of the curve since no significant change in the result occurs below that. The percentage difference is although below 1 % already between 90 and 80 mm which indicates that the stress analysis is not that sensitive to the mesh size. It is indeed important in this model to not refine the mesh more than necessary because of the already vast computational time so a mesh size of 90 mm is sufficient for the stress analysis. The analyses are computed on the same model so the other convergence study could be governing. 33 5. Box section 2.2 2.3 2.4 2.5 2.6 0.030.040.050.060.070.080.090.1 Bu ck lin g ei ge nv al ue [- ] Mesh size [mm] Figure 5.6: Egenvalue convergency of the boxsection The buckling eigenvalue does not show much of a convergence pattern before the 50 mm element size. The calculation time reached about 40 minuets for the 40 mm mesh size which should be regarded as a maximum limit since the analysis should run about 50 times so the refinement stopped there. The slope does decrease a bit between the element sizes 50 and 40 mm but the percentage change is 1.3%. The 1% convergence limit is not reached but the computational time limit is, hence a mesh size of 40 mm has been chosen for the model. 34 5. Box section 5.1.4 Parametric study Rhino and the plug-in tool grasshopper is used to effectively generate a geometry where parameters easily can be changed. The geometry is then analyzed with a stress analysis and a buckling eigenvalue analysis in the software Sofistik. Both an- alyzes are linear so that a unit less load can be applied. Since the geometry most often changes during projects there is a need of a general code with the possibility to make easy changes regarding for example its measurements and amount of stiffeners. A parametric tool which can be used for different box girder bridges can streamline a designers workflow significantly and more room for optimization is possible. The design tool made in grasshopper is not fully generalized but merely quite adapted to the parametric study preformed in this project. Other design changes are possible but the following parameters will be investigated in this thesis: Figure 5.7: Illustration of the studied parameters Figure 5.7 illustrates which parameters that will be investigated and in what order. Since the structure is simply supported and subjected to a uniformly distributed load only the plates above the center of gravity will be in compression. The study is concentrated on those plates since they will affect the capacity directly which is not the case for example the bottom plate. The measurements that should be investigated for every parameter are presented in table 5.3 below. The parameters are investigated one by one while the others are set to the original measurements. The original measurements are presented in bold in the table. The top plate is in cross section class 4 in the original design but as the thickness increases the class changes to 3 for the whole section. That means that 35 5. Box section the calculation methods are unnecessary since no reduction will be needed. That investigation is only meant to verify that the two methods approaches each other in that section. The top plate is in cross section class 4 for all other studies so the whole cross section is to, regardless of the other measurements. 1. Thickness of the top plate [mm] 4 6 8 10 12 14 16 18 2. Thickness of the top plate stiffeners [mm] 2 4 6 8 10 12 14 16 18 3. Thickness of the side plates [mm] 1 3 4 6 8 10 12 14 16 4. Height of side plates [mm] 389.2 470 550 630 710 790 870 950 1030 5. Amount of vertical stiffeners 5 6 7 8 9 10 11 12 Table 5.3: Investigated parameters and thicknesses 5.2 Result & Discussion The already mentioned parameters with different measurements in table 5.3 are in- vestigated with the EWM and the RSM. Generally the methods coincides quite well, but for some thicknesses there are a significant difference in capacity and a changed behaviour in the buckling analysis. The results from the different parameters are presented one by one in section 5.2.1 to 5.2.5 below. Both the capacity and the buckling analyses are discussed thoroughly for every parameter. 5.2.1 Top plate thickness The thickness of the top plate has quite a large impact on the capacity of the bridge and the buckling behaviour. The capacities of the box girder are compared with varying top plate thickness calculated with the EWM versus the RSM with eigenvalues and von mises stresses from Sofistik. 5.2.1.1 Capacity comparison The original box section consist of a 10 mm thick top plate which resulted in a lower capacity with the RSM compared to the EWM according to figure 5.8. Both moment- and shear capacity are plotted for EWM as with the I-beam in chapter 4 but the interaction is not relevant for in this structure so that is left out. The plot includes vertical lines which marks the boundaries of the different buckling modes, 36 5. Box section a, b and c. The buckling modes and their influence will be presented in the next section. Figure 5.8: Load capacity of the box girder bridge with the EWM and the RSM with varying top plate thickness. The yellow curve which represents the capacity with the RSM is, as mentioned be- fore, lower bound for all thicknesses of the top plate. The curve does follow the blue moment capacity curve from the EWM for thinner top plates and the green shear capacity curve for thicker top plates. This seems reasonable since the two EWM curves cross each other in the middle. But the yellow RSM curve is furthest away from the two EWM curves close to that intersection as if the method is less accu- rate when the governing force changes. This less accurate part also happens to be within the limits of buckling mode b so the answer might be in the behaviour of the structure. The I-beam in chapter 4 had a close relation between its buckling mode and governing slenderness curve. The slenderness curves have been compared for this structure as well and the result is presented in figure 5.9 below. Just as with the capacity plot, two vertical lines are added to show where the buckling mode changes. 37 5. Box section Two slenderness curves are very close. One of them is corresponding to plate like buckling of an equivalent plate, which basically means a fictional plate which is equvalent to the combination of the top plate and all longitudinal stiffeners conected to it. The other slenderness curve is corresponding to column buckling of the lon- gitudinal stiffeners. It does not matter mathematically which one is used in the calculations since they are almost the same but the buckling analysis will reveal which one that corresponds to the actual behaviour. Figure 5.9: Slenderness with varying top plate thickness. Buckling mode a, b and c. Besides the two very close slenderness curves in the EWM there are a third which is governing for the thinner top plates. This is a slenderness that corresponds to a situation where a part of the top plate buckles between two stiffeners. This is a quite special situation which occurs when the top plate is so thin compared to the stiffeners that they wont help stiffen it up. The stiffeners acts in stead as supports where the top plate is free to move in between. The non-governing parts of the EWM slenderness curves has been removed in figure 5.10 below to make it easier to compare them to the RSM slenderness curve. The grey curve that represents column buckling of the stiffeners is entirely removed due to its similarity to the slenderness curve of the equivalent plate. 38 5. Box section Figure 5.10: Slenderness with varying top plate thickness. Buckling mode a, b, c The combined EWM curve and the RSM curve are now looking very similar to each other. The RSM curve is, just as the capacity, below EWM for every thickness but a little bit closer for thicker top plates. The increased difference in capacity that occurred in the middle of the span earlier observed in figure 5.8 does not seem to have much to do with the slenderness. No such patterns occurs in the slenderness comparison and the slenderness curves does not change between buckling mode b and c. It might therefor be that the slenderness and the buckling modes are’nt that close related for this structure and that the actual buckling mode can tell more about why there is a gap in the middle of the capacity plot. 5.2.1.2 Buckling analysis The structure buckles in three different ways through out the parametric study of the top plate thickness. The buckling modes are presented in figure 5.11 below. For the thinnest top plates (4-10 mm) the top plate buckles locally between stiffeners by plate like buckling (figure 5.11a). The second buckling mode (figure 5.11b) at the thicknesses 12 and 14 mm is global plate like buckling of the top plate and the longitudinal stiffeners together. The third and final buckling mode (figure 5.11c) occurs at top plate thicknesses 16 mm and over. It is shear buckling of the web between the two end stiffeners by the support. 39 5. Box section (a) Buckling mode a (b) Buckling mode b (c) Buckling mode c Figure 5.11: Three different buckling modes with varying top plate thickness. To get a clear view of the results, the buckling behaviour for each top plate thickness with its respective buckling mode are presented in table 5.4 below. Buckling mode Buckling behaviour Top plate thickness (a) Local normal stress buckling 4, 6, 8, 10 [mm] of the top plate. (b) Global normal stress buckling 12, 14 [mm] of the top plate and stiffeners. (c) Shear buckling of the web. 16, 18 [mm] Table 5.4: Buckling modes with varying top plate thickness. 40 5. Box section Buckling mode a and b corresponds well to the governing slenderness curves obtained by the EWM but mode c does not. No slenderness that corresponds to shear buckling is governing in the EWM calculations. It is though within buckling mode c that the shear capacity is starting to be governing so it would be logical for the shear buckling slenderness to be governing in that area. But shear capacity, shear buckling and shear buckling slenderness are three different things that not always relates entirely. The buckling analysis seems, in this case, to have anticipated a buckling mode where the hand calculated did not. The calculations are based on stiff end supports which the design assures according to the codes but the buckling mode should maybe not occur between the end stiffeners in that case. The two methods agrees quite well within this buckling mode after all so even though this is odd, the capacity miss match can not depend on this. A guess could instead be that the methods differ the most when the behaviour of the structure changes vastly. In this case, from buckling in the top plate in the middle of the span to shear buckling in the web in the end of the span. The moment- and shear capacity are calculated separate in the EWM but in the RSM a combined capacity, based on the whole structure, is calculated. This could be an affecting factor to why the method is more conservative in the section where the change of behaviour occurs. 5.2.2 Top plate stiffener thickness The original thickness of top plate stiffeners is 16 millimetres. In this section thick- nesses between 5-18 millimetres are studied. The top plate stiffener thickness has a large impact on the behaviour of the box girder bridge because of it’s stiffness contribution to the top plate which is the weakest part in the original design. 5.2.2.1 Capacity comparison The stiffness contribution from the stiffeners to the already weak top plate decreases as they decrease in size which is presented in figure 5.12 below. The shear capacity is never governing in this study because its not effected by the decrease of stiffener thickness. As for the previous investigation the RSM is lower bond for every cal- culation in the study. It occurs three different buckling modes which are further discussed in the next section but the boundaries are presented in figure 5.12 and labeled a, b and c. The capacity difference between the methods differs from 24 to 14% from a 6 to a 18 mm stiffener thickness which indicates that the methods gets closer when the stiffeners increase in thickness. There are two reasons to this, firstly the cross section gets closer to a class 3 section so that the reduction with regard to buckling approaches zero in both methods. This was the same case in the previous section where the section actually reached class 3 for the thickest top plate measurements. The methods did in fact not receive the exact same capacity within the class 3 cross section. The other reason is that the top plate, with its connecting stiffeners, is the weakest part of the cross section in the original design. So an increase in both top plate thickness and stiffener thickness should result in a equalization in capacity 41 5. Box section between the sub plates within the section. As mentioned in section 2.2.1 the EWM lack the ability to account for load shedding between sub plates within the section so a more even capacity distribution would decrease the impact of this inability. Figure 5.12: Load capacity with EWM and RSM with eigenvalues from Teddy for different top plate stiffener thickness. The capacity drops significantly in the RSM calculation compared to the EWM when the top plate stiffener is set to a 4 mm thickness. This might be related to the buckling mode since this thickness is the only one within buckling mode a. The slenderness have been plotted in figure 5.13 for both methods to compare and see if this might explain this capacity drop. The EWM has two governing slenderness curves for this investigation. The blue curve which is governing from 4-12 mm stiffener thickness is related to local buckling of one stiffener. The orange curve which is governing for 14 mm stiffeners and thicker is related to buckling of the equivalent plate. The later of the two correlates well with the RSM slenderness curve except for a flatter inclination between 4 and 6 mm stiffeners. The blue curve which is a lot steeper is governing through all three buckling mode changes so the capacity drop at 4 mm stiffener thickness does not seem to have much to do with the slenderness. The difference in the slenderness between the two methods does in fact 42 5. Box section not seem to correlate with the over all difference in capacity. A high slenderness should result in a weak section with high reduction due to the increased risk of buckling. So the very high slenderness in the EWM for lower thicknesses does not affect its capacity very much since the capacity in the EWM is quite steady through out the whole study. Since the slenderness doesn’t correlate very well to the buckling modes the answer could lay within the buckling analysis in the next section. Figure 5.13: Slenderness with different top plate stiffener thicknesses. 5.2.2.2 Buckling analysis The buckling analysis resulted in three buckling modes as mentioned before, these are presented in figure 5.14 and table 5.5 below. All three modes occur in the center of the span. The first buckling mode, mode a, is local buckling of one longitudinal top plate stiffener. The second mode, buckling mode b, is local buckling of several top plate stiffeners and the third mode, mode c, is normal stress buckling of the top plate. This correlates to the two slenderness curves obtained in the previous section but the slenderness related to buckling of one or several stiffeners is governing through out all three of the buckling mode so the overlaps does not match each other very well. The mesh is kept in figure 5.14a and 5.14b to be able to see the contours of the top plate stiffeners which otherwise blends in with the surrounding plates. 43 5. Box section (a) Buckling mode a (b) Buckling mode b (c) Buckling mode c Figure 5.14: Three different buckling modes of the bridge with varying top plate stiffener thickness. Buckling mode Buckling behaviour Thickness [mm] (a) Normal stress buckling 4 of one longitudinal stiffener. (b) Normal stress buckling 6 of all longitudinal stiffeners. (c) Normal stress buckling 8, 12, 14, 16 of the top plate. Table 5.5: Buckling modes with varying top plate stiffener thickness. 44 5. Box section One could argue that buckling mode a and b are the same buckling mode but since something changes in the capacity between these two modes it may be wise to separate them. Both modes only consist of one thickness each and the rest of the thicknesses belongs to mode c so this only occurs when the stiffeners are very thin in comparison to the rest of the cross section. A possible reason for the big capacity difference when the stiffeners are as thin as possible actually has to do with how it buckles. In the EWM a check for the stability of the stiffener it self needs to be fulfilled. The stiffener needs to be prone to torsional buckling which is not the case for the 4 mm stiffener since the check is not passed and it’s clear in the buckling analysis that the stiffener experiences torsional buckling. The check is actually not passed for the 6 mm stiffener either but since the buckling mode is spread out through all stiffeners, it seems that the instability problem does not really come in to play so to speak. The EWM does however not account for this instability of the stiffener so the capacity should maybe be decreased but this is not suggested in [SIS, 2011b] since a stiffener that does not pass the check is quite useless and should be avoided. In the RSM however there is no such suggested design check to be made so the weak stiffener is accounted for which probably is the reason for the earlier mentioned difference change between the two methods capacities. 5.2.3 Side plate thickness The original side plate thickness is 12 millimetres. The capacity is compared for thicknesses between 1-16 millimetres. The side plates has great impact of the shear capacity so this investigation will probably result in a change of governing capacity in the EWM calculation. 5.2.3.1 Capacity comparison The results from the side plate thickness study is different compared to the previ- ous results since the RSM is higher bond for some thicknesses which has not been the case before. The result is presented in figure 5.15 below. Vertical lines have been included to show the buckling mode changes throug out the study, just as for the previous results. Once again three different buckling modes has been iden- tified, thieve been labeled a, b and c and will be further discussed in the next section. The RSM gives higher capacity for almost all thicknesses where the shear capacity is governing in the EWM, which is at side plate thicknesses from 1 to 8 mm. The moment capacity is governing for side plates thicker than that and the EWM gives higher capacity in that section. The shape of the RSM curve follows both EWM curves quite well which has been the case for the previous investigations as well. In section 5.2.1, where the top plate thickness where investigated, a change in governing capacity where also the case. But an inconsistency between the two method where identified in the section where the overlap between shear- and moment capacity occurred. This inconsistency does not occur in this investigation. The slenderness 45 5. Box section curves or buckling analysis in this investigation may explain why that is not the case. Figure 5.15: Load capacity of the box girder bridge with the EWM and the RSM with varying side plate thickness. The slenderness are plotted for both methods and presented in figure 5.16 below. The EWM has two governing slenderness curves, slenderness for plate like buckling of the side plate for thinner side plates and slenderness for plate like buckling of the equivalent plate (top plate and longitudinal stiffeners) for thicker side plates. The side plate slenderness is almost governing for all thicknesses but slenderness of the equivalent plate is just a little bit higher from 10 mm side plates and higher. The yellow RSM slenderness curve is following the shape of the two EWM curves as it should but it’s usually lower than EWM which is not the case in this investigation. An extremely high slenderness factor of about 15 is measured at the thinnest side plate (1mm). The slenderness factor usually lays below 2 but both methods receives higher values than that for thicknesses below 3 mm. That is perhaps not very surprising since 3mm is very thin for a plate that is 2 m long. The capacity for those measurements are quite low as well so there is no doubt that such thin side plates are quite ineffective. There is not much of a change in the slenderness when the side plates are set to thicknesses at 8 mm and higher. This is also visualized in the capacity plot where no significant change to the capacity occurs when the side plates are thicker than 8 mm in both methods. This is interesting since they are 12 mm thick in the original design. It is although important to ad that this thesis only 46 5. Box section focuses on short time buckling capacity and no other lode case than a uniformly distributed load is calculated so there is probably other affects to the side plates that governs the design. Figure 5.16: Slenderness with varying side plate thickness. There is no inconsistency to the slenderness curves except for the very high slender- ness in RSM for very thin side plates. But there seems to be nothing that explains the difference from this investigation to the top plate investigation where an in- crease in the capacity difference between the methods occurred in the overlap from moment- to shear capacity. perhaps the buckling analysis can reveal why this case is different to the top plate study. 5.2.3.2 Buckling analysis An interesting buckling behaviour is achieved with an varying side plate thickness as presented in figure 5.17 and table 5.6. Shear buckling near the support occurs with side plates thicknesses below 4 mm (mode a). Normal stress buckling of the side plate in the middle of the span occurs at thicknesses within 6-8 mm (mode b). The third and final buckling mode (c) occurs at thicknesses higher than 8 mm and is local buckling of the top plate between stiffeners in the middle of the span but towards one of the side plates. The third buckling mode moves towards the middle of the section as the side plate gets thicker but it is still normal buckling of the top plate. 47 5. Box section (a) Buckling mode a (b) Buckling mode b (c) Buckling mode c Figure 5.17: Three different buckling modes of the bridge with varying side plate thickness. Buckling mode Buckling behaviour Thickness [mm] (a) Shear buckling of the side plate. 1, 2, 3, 4 of the side plate (b) Local normal stress buckling 6, 8 of the side plate. (c) Local normal stress buckling 10, 12, 16 of the top plate. Table 5.6: Buckling modes with varying side plate thickness. There are some differences to the top plate study to be observed. Firstly the shear buckling mode occurs in the side plate in stead of the web. The side plate is totally 48 5. Box section in compression and the web is mostly in the tension zone so the transition from shear buckling to normal stress buckling is quite abrupt. The web is also further away from the top plate where the next buckling mode occurs than the side plate. The buckling mode occurs after the second vertical stiffener from the support in stead of in between the two end stiffeners. This out rules the possible scenario where the assumption of a rigid end support in the EWM does not account for that buckling mode. Another difference is that the transition between buckling modes seems a little bit more smooth. In this case the change from shear buckling near the sup- port to normal force buckling in the middle happens in the same sub plate. In the top plate study the change of buckling mode type was combined with a change of buckled sub plate. All buckling modes are local in this study as well which indicates some type of consistency. All of the observed differences above can have more or less impact to why the side plate study gets a more consistent RSM capacity curve than the top plate study. These indications is of course hard to observe without a parametric study and a typical designer might not change the design to this extent. A designer is probably not able to see these transitions between buckling modes and weather they are smooth or not. It is therefore hard to conclude any guidance for where to use any of the methods from this particular study. But the methods are quite close in both the top plate study and the side plate study when shear force is governing in the EWM which could be a more helpful finding for this purpose. Perhaps the next two studies can be helpful to further investigate this. 5.2.4 Side plate height The side plate height study is unique in the context since the change of side plate height results in a change of the total height of the cross section. The height ratio between the web and the side plate changes and the neutral axis moves from the web to the side plate. So the side plate which until now has been entirely in the compression zone will experience some tension as well. The original side plate height is 389.2 millimetres and this study covers heights up to 1030 millimetres which is almost three times as high. 5.2.4.1 Capacity comparison The capacity curves are plotted and presented in figure 5.18 and as for most of the previous results, the RSM is lower bond for all calculated measurements. the boundaries of the buckling modes are once again added to the plot but this time there are four different buckling modes, a, b, c and d along the studied designs. The moment capacity in the EWM is governing for lower side plate heights but increases in a linear manner as the side plate increases because of the increase of moment of inertia within the cross section. The shear capacity in the EWM however behaves quite irregular where an increase in the capacity occurs for the lower side plates. The capacity starts to decreases as buckling mode b emerges and then flattens out along mode c and then increases a little bit again by mode d. So it seems that the 49 5. Box section shear capacity in the EWM is quite close related to the governing buckling mode in this study, this will be further analyzed in the next section. The RSM curve, on the other hand, do not seem to be as influenced by the buckling mode. The inclination of the curve does changes by buckling mode b where the capacity flattens out a bit so there is some relation to the buckling mode there as well. The methods are closest when the side plate is as short as possible and furthest away when the EWM changes from moment- to shear capacity. Maybe the methods approaches each other again for side plates higher than 1030 mm but the capacity increase wearers of in both methods so the design gets less material effective for higher side plates. Figure 5.18: Load capacity of the box girder bridge calculated with the EWM and the RSM for different height of the side plates. A comparison between the slenderness has been made for this study as well to be able to identify any difference in the methods there. The result is plotted and presented in figure 5.19. The EWM received two different slenderness curves. Slenderness related to plate like buckling of the equivalent plate (top plate and stiffeners) is governing at the original side plate height (398.2 mm) and at 470 mm. All side plates higher than that has a governing slenderness related to plate like buckling of the side plate. The RSM curve follows a bi linear relation that is very close to the inclination of the two EWM curves. The inclination change occurs at about one side plate height later than the intersection of the two EWM curves. This inclination change happens to be where the buckling mode changes from a to b which was the case with the 50 5. Box section capacity curve as well. This indicates that the change from buckling mode a to b is quite critical for the RSM calculations. The EWM does not have the same relation between capacity and slenderness but the buckling mode seems to affect more in this case. Note that the result from the buckling analysis is only used in the RSM calculations but the behaviour should apply for the EWM as well and the relation between them gets even more interesting because of this fact. Figure 5.19: Slenderness with different side plate heights. 5.2.4.2 Buckling analysis The buckling analysis resulted, as earlier mentioned, in four different buckling modes which are presented in figure 5.20 and table 5.7 below. The first buckling mode, mode a, is local normal stress buckling of the top plate between stiffeners in the middle of the span. This buckling mode is known by now since it occurs in the original design which is a part of all parametric studies. It’s governing at the side plate height 389.2, 470 and 550 mm. The second mode, mode b, the same as mod a but in combination with local normal stress buckling of the side plate in the middle of the span. This mode occurs at a side plate height of 630 mm solely. Buckling mode c (at 710 and 790 mm) and d (above 790 mm) is one and two shear buckling modes respectively. Even though the two last modes are different modes there are not much of a difference between them. They occur at the same location as well as element and both are in fact shear buckling but since the EWM capacity curve seemed to change direction in this area they are kept separated. 51 5. Box section (a) Buckling mode a (b) Buckling mode b (c) Buckling mode c (d) Buckling mode d Figure 5.20: Three different buckling modes of the bridge with varying side plate height. 52 5. Box section Buckling mode Buckling behaviour Thickness [mm] (a) Local normal buckling 389.2, 470, 550 of the top plate. (b) Local normal stress buckling 630 of the top- and side plate. (c) Shear buckling 710, 790 of the side plate. (d) Shear buckling of the side plate 870, 950, 1030 in two end sections. Table 5.7: Buckling modes with varying side plate thickness. The capacity in the RSM seems to be affected as soon as the side plate is involved in the buckling analysis since that’s the major difference between buckling mode a and b. The change from normal stress buckling to shear buckling does not seem to change the resulting RSM capacity significantly. The same goes for the moment capacity in the EWM which does not seem to be affected by any buckling mode. Another situation is identified in the shear capacity with the EWM. The capacity increase is affected by the entrance of side plate buckling but the capacity decrease occurs when shear buckling is governing the structure. But the decrease wears off, and even changes to an increase as one extra mode is added. It’s quite reasonable that the capacity can decrease when the structure changes element, location and type of the governing buckling mode. But that the capacity increase again when the same buckling mode spreads out more is perhaps not an intuitive guess. Maybe the post buckling reserve increases as the possible tension bands increases in numbers. In that case, the capacity won’t increase further if not a third buckling mode will appear and increase the post buckling capacity even more. The increase wont be very high and the design not particularly material effective though. This is not very important to the comparison since both methods probably will behave the same with those high side plats. The most interesting part of this investigation is how the two methods cope with different buckling modes and overlaps from moment capacity as discussed earlier. 5.2.5 Distance between vertical stiffeners Last but not least the capacity with a bridge with changed vertical stiffener distance is studied. The original distance is two metres which results in 8 equally spaced stiffeners along the span. The study consists of distances from 1.38 to 3.6 meters which means 12 to 5 equally spaced stiffeners respectively. One increase in space between the stiffeners means one less vertical stiffener along the span. This will result in a wider and wider span for the top plate and it’s connecting longitudinal stiffeners. 53 5. Box section 5.2.5.1 Capacity comparison The comparison between the two methods in the vertical stiffener study is presented in fig 5.21 below. The boundaries for the buckling modes are added as for the other studies. Three buckling modes occurred for this study where the first two, a and b, alternated for the shorter distances and a third, mode c, where governing for the wider spans. The buckling modes will be further discussed in the next section. The EWM calculation resulted in a moment capacity curve as the shear capacity where never governing. The EWM result were extended below 1.35 m and above 3.6 m as the calculations where not as tedious as the FE-computational time in the RSM calculations. The RSM result however is lower bond as for every other comparison where moment capacity is governing in the EWM. The RSM curve seems to be more constant through the shorter stiffener spans than the EWM curve which is decreasing quite linearly through out all calculated distances. A sudden increase in the capacity occurs in the RSM at a stiffener distance of 2.25 m which is just before the change to buckling mode c. Through out the wider stiffener distances, within buckling mode c, the RSM capacity starts to decrease in about the same manor as the EWM curve. Figure 5.21: Load capacity with EWM and RSM with eigenvalues and stresses taken from Teddy for different vertical stiffener distance. There are two odd things about the RSM capacity, the first constant part of the curve and the sudden increase by the 2.25 m distance calculation. A decreasing 54 5. Box section slope like the EWM capacity seems more reasonable as an increasing span should lower the capacity. Hopefully an answer to this can be found in the slenderness curves or the buckling analysis. The result from the slenderness calculations are presented in figure 5.22 below. The EWM has three governing slenderness curves, two of them which are almost the same and a third which is governing for the lower distances. The two very similar curves are slenderness for both plate like- and column like buckling of the equivalent plate, in orange and green respectively. The third slenderness is plotted in blue and corresponds to plate like buckling of the stiffener solely. The EWM capacity is rather unaffected by the fact that the slenderness changes from a constant to a rapidly increasing curve but then again the slenderness does not always correlate very well with the capacity. The RSM slenderness curve on the other hand has a shape that is almost an exact upside down reflection of the capacity curve. The slenderness is constant until 2.25 m stiffener distance where it drops down a bit to then increase. The drop at 2.25 is not as big as the increase in the capacity in the same point but it’s not a one to one relation so a small slenderness change can result in a bigger capacity increase. But it’s still not very clear why there is a slenderness drop at that distance nor why the slenderness is constant before that. The question will be saved to the buckling analysis but it can be concluded that the slenderness curves of EWM does not match the capacity as good as for the RSM. The Slenderness curves match each other’s shape quite well however, besides where the slope change occurs. Figure 5.22: Slenderness with different vertical stiffener distance. 55 5. Box section 5.2.5.2 Buckling analysis As earlier mentioned, the buckling analysis resulted in three different buckling modes which are presented in figure 5.23 and table 5.8 below. The two first ones are both local normal stress buckling of the top plate but mode a occurs when there is a transverse stiffener in the middle of the span so that it buckles on both sides. Buckling mode b is of course when there are an even amount of stiffeners so that it only buckles in one section of the beam. Mode c is a global normal stress buckling of the top plate along with the longitudinal stiffeners. Mode a and b occurs up to a 2.25 m stiffener distance and mode c above that. (a) Buckling mode a (b) Buckling mode b (c) Buckling mode c Figure 5.23: Three different buckling modes of the bridge with varying distance between transverse stiffeners. 56 5. Box section Buckling mode Buckling behaviour Distance[m] (a) Local normal buckling of the top plate 1.5, 1.8, 2.25 in two mid sections