Precision Manufacturing Using Additive Manufacturing

dc.contributor.authorSathi Praveen, Abhinav
dc.contributor.authorBhattacharyya, Soham
dc.contributor.departmentChalmers tekniska högskola / Institutionen för industri- och materialvetenskapsv
dc.contributor.departmentChalmers University of Technology / Department of Industrial and Materials Scienceen
dc.contributor.examinerNyborg, Lars
dc.contributor.supervisorWestin , Torbjörn
dc.date.accessioned2024-09-17T12:14:16Z
dc.date.available2024-09-17T12:14:16Z
dc.date.issued2024
dc.date.submitted
dc.description.abstractWith the increase of global data traffic every year, the demand for high-speed connectivity is getting stronger day by day. Microwave technology for wireless communication is a strong contender for high-speed, low-latency communication. These high frequency transmission links have tiny cavity filters with complex geometry, which is arduous to manufacture with the conventional methods. This calls for novel alternative manufacturing technologies to produce these filters without compromising the performance. The thesis explores the feasibility of employing additive manufacturing techniques called binder jetting (BJT) and Material Jetting (MJT) for the manufacturing of the tiny intricate cavity resonators for 23GHz, 80GHz, and 110GHz respectively. The resonators were manufactured by Bosch using Markforged PX100™ BJT printer and XJET Caramel 1400M MJT printer with different orientations to study electrical performance and how dimensional accuracy and surface roughness affect the performance of the printed parts. The print job for the BJT was carried out in two batches, second print was carried out after making the design changes from the feedback of the first print. The first design presents itself with sharp edges and corners while the second one incorporates fillets. The design change has brought difference in the results as well, the first print showed a close resonant frequency with less output signal while the second print with fillets shows a shift in anticipated frequency but with improved output signal. MJT parts reproduced the designed resonant frequency with superior surface finish and dimensional accuracy. It is unclear that the different orientations have effect on the performance of the resonator.
dc.identifier.coursecodeIMSX30
dc.identifier.urihttp://hdl.handle.net/20.500.12380/308677
dc.language.isoeng
dc.setspec.uppsokTechnology
dc.subjectAdditive Manufacturing
dc.subjectcavity resonators
dc.subjectBinder jetting
dc.subjectMaterial jetting
dc.subjectq factor
dc.subjectsurface roughness
dc.subjectdimensional accuracy
dc.titlePrecision Manufacturing Using Additive Manufacturing
dc.type.degreeExamensarbete för masterexamensv
dc.type.degreeMaster's Thesisen
dc.type.uppsokH
local.programmeMaterials engineering (MPAEM), MSc
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