The design and implementation of a new collecting and transporting conveyor

Abstract

Abstract This bachelor thesis focuses on the design and implementation of a new conveyor system intended to streamline material handling processes by combining collecting and transporting functions into a single, unified line. Conducted in collaboration with an industrial automation company, the project addresses common challenges in automated environments, such as limited space, mechanical complexity, and system inefficiency. The goal was to replace a traditional two-line setup with a more compact, energy-efficient, and easily maintainable solution without compromising operational performance. The development process relied on modular design principles and incorporated both standard and custom-made components, including redesigned brackets and driving dogs. A test rig was constructed to evaluate different prototypes under realistic conditions, enabling iterative improvement and informed decision-making. Particular attention was given to mechanical reliability, adaptability to existing infrastructure, and minimizing the number of motors and moving parts. The final system demonstrated improved spatial efficiency, reduced maintenance needs, and smoother integration with automated workflows. This work shows how targeted mechanical redesign can enhance the performance and sustainability of conveyor-based systems in industrial applications and serves as a model for future innovations in automated material transport.